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Methylene Chloride DCM ACS Reagent (Analytical Grade)
- Product Name: Methylene Chloride DCM ACS Reagent (Analytical Grade)
- Factroy Site: Binhai New Area, Tianjin, China
- Price Inquiry: sales4@ascent-chem.com
- Manufacturer: Ascent Petrochem Holdings Co., Limited
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- In terms of specification, Methylene Chloride DCM ACS Reagent (Analytical Grade) is supplied with assay (GC) ≥99.5% and residue after evaporation ≤0.001%, making it suitable for high-purity analytical extraction and trace residue analysis.
| HS Code | 900867 |
| Chemical Name | Methylene Chloride |
| Cas Number | 75-09-2 |
| Molecular Formula | CH2Cl2 |
| Molecular Weight | 84.93 g/mol |
| Grade | ACS Reagent (Analytical Grade) |
| Assay | >= 99.5% |
| Appearance | Clear colorless liquid |
| Boiling Point | 39.8 °C (103.6 °F) |
| Melting Point | -96.7 °C (-142.1 °F) |
| Density | 1.325 g/cm3 at 20 °C |
| Refractive Index | 1.424 at 20 °C |
| Solubility | Slightly soluble in water; miscible with ethanol, ether, and chloroform |
| Vapor Density | 2.93 (vs air) |
| Evaporation Rate | 11.6 (butyl acetate = 1) |
| Flash Point | No flash point (non-flammable in liquid form at standard conditions) |
As an accredited Methylene Chloride DCM ACS Reagent (Analytical Grade) factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.
| Packing | Methylene Chloride DCM ACS Reagent (Analytical Grade), packaged in 4 x 4 L amber glass bottles, ensuring purity and safe handling. |
| Container Loading (20′ FCL) | 20′ FCL: Methylene Chloride DCM (Analytical Grade) loaded in UN-approved drums, properly segregated, ventilated, and secured for safe transport. |
| Shipping | Ship as **UN1593, Dichloromethane, Hazard Class 6.1, Packing Group III**. Use UN-approved, leak-proof containers compatible with the chemical, with proper hazard labeling and documentation. Ensure segregation from foodstuffs and comply with all applicable ground, air, or ocean transport regulations for toxic substances. |
| Storage | Store in a cool, dry, well-ventilated area inside a tightly sealed, properly labeled container. Keep away from heat, open flames, strong oxidizers, and incompatible chemicals. Protect from sunlight and moisture. Use approved safety cabinets designed for volatile solvents. Avoid storage above 30°C to prevent decomposition and pressure buildup. Ensure secondary containment to capture any spills. |
| Shelf Life | Shelf life is typically 5 years when stored tightly sealed, away from moisture, heat, and light. |
Aqueous process effluents, hazardous waste leachates, and industrial wastewater samples containing semivolatile organic compounds are extracted with ACS-grade methylene chloride under EPA 3510C separatory funnel liquid-liquid extraction protocols and analyzed by gas chromatography–mass spectrometry according to EPA 8270E. The solvent is selected for its Hildebrand solubility parameter of 20.3 MPa1/2, its water solubility of 1.32 g/100 g at 20 °C, and its low tendency to form persistent emulsions after the aqueous phase is adjusted to the prescribed pH window. In a standard 2 L borosilicate separatory funnel fitted with a PTFE stopcock, a 1 L sample is adjusted to pH >11 for base/neutral analytes and, in separate aliquots, to pH <2 for acid extractables. DCM is charged at 60 mL per aliquot and the funnel is shaken for 1–2 min with intermittent venting; the process is repeated for a total of three extractions per sample, yielding a combined solvent volume of 180 mL. The organic layer is drained through solvent-rinsed anhydrous sodium sulfate, concentrated in a Kuderna-Danish apparatus equipped with a three-ball Snyder column over a water bath held at 40–45 °C, and reduced to a final volume of 1 mL under a gentle nitrogen stream. The resulting extract is injected onto a DB-5MS capillary column using a splitless inlet at 250 °C and quantified against internal standards under EPA 8270E criteria. The terminal deliverable is a defensible analytical data package under ISO 17025 that supports National Pollutant Discharge Elimination System permit reporting, waste characterization under 40 CFR Part 261, and third-party regulatory audits; it is not a formulated physical product but a matrix-specific semivolatile concentration table with defined method detection limits.
| Matrix condition | Protocol designation | DCM addition ratio | Analytical finish |
|---|---|---|---|
| Clarified aqueous effluent | EPA 3510C | 3 × 60 mL per 1 L | EPA 8270E GC/MS |
| Emulsion-prone leachate | EPA 3520C | 200–400 mL total per 1 L over 18–24 h | EPA 8270E GC/MS |
What Limits Phase Disengagement Time in API Solvent Workup?
In pharmaceutical intermediate purification, DCM is used as an extraction solvent for free-base alkaloids, protected peptide fragments, and weakly polar APIs after aqueous workup. The aqueous–organic phase ratio is usually held between 2:1 and 4:1, while DCM is charged at 5–10 mL/g versus crude solute mass because this range maintains sufficient solute loading without pushing the system into the viscosity-limited disengagement region. The aqueous phase may be adjusted to pH 8–11 with 0.5 N sodium hydroxide or saturated sodium bicarbonate to keep amine-containing APIs in the unprotonated state; sodium chloride is added at 5–10 wt% to modify ionic strength and reduce rag-layer formation. Extraction is performed in a glass-lined reactor with overhead agitation at 20–30 °C, and the DCM phase is separated through a bottom outlet. Back-extraction into dilute hydrochloric acid or tartaric acid is used where selective isolation of amines is required. Distillation of DCM from the product-rich phase is conducted at jacket temperatures not exceeding 40 °C to avoid thermal degradation of heat-labile intermediates. Final API batches are tested by headspace gas chromatography per USP <467>; methylene chloride is a Class 2 residual solvent under ICH Q3C with a permitted daily exposure of 6.0 mg/day and a concentration limit of 600 ppm for a 10 g daily dose. Process operations exclude strong alkoxide bases because DCM reacts with potassium tert-butoxide and sodium hydride to produce carbene intermediates and exothermic decomposition. The terminal products are purified API intermediates, generic drug substances, and new chemical entity clinical batches requiring residual solvent documentation under 21 CFR 211.110.
Quaternary Ammonium Chloride Synthesis in a Chlorinated Solvent Matrix
In quaternary ammonium chloride production, ACS-grade DCM functions as the reaction matrix for the alkylation of tertiary amines with alkyl chlorides. A representative charge includes DCM at 3–5 volumes relative to combined reactant mass, a tertiary amine such as N,N-dimethylalkylamine, and an alkyl chloride at a molar ratio of 1.00:1.05 to 1.00:1.10 alkylating agent to amine. The use of ACS reagent grade is specified where trace metal levels in technical DCM would otherwise poison downstream catalytic surfaces or raise conductivity in phase-transfer-catalyst applications. The reaction is run under nitrogen in a jacketed glass-lined vessel at 35–40 °C for 12–18 h, with endpoint monitored by amine value titration. The solvent is then removed by atmospheric or reduced-pressure distillation at 35–40 °C, and the crude quaternary ammonium chloride is recrystallized from a DCM/MTBE mixture to remove unreacted amine and alkyl chloride. The terminal products are benzalkonium chloride concentrate, tetrabutylammonium chloride, and cetyltrimethylammonium chloride used in disinfectant formulations and as phase-transfer catalysts in fine chemical synthesis. Compliance testing follows the corresponding pharmacopeial monograph where applicable, residual solvent analysis under USP <467>, and REACH registration obligations for the chlorinated solvent matrix. DCM is unsuitable for quaternizations requiring temperatures above 60 °C because the system must be pressurised, and contact with anhydrous bases or alkali metals must be excluded.
Polycarbonate and acrylic components for in vitro diagnostic cassettes and microfluidic housings are joined by solvent welding with cements formulated from ACS-grade methylene chloride and virgin polycarbonate resin. The cement composition is held between 60 wt% and 80 wt% DCM and between 20 wt% and 40 wt% polycarbonate resin; the resin is pre-dried at 120 °C for 4 h before dissolution. Dissolution is performed in a closed low-shear mixer at 20–25 °C until the viscosity measured by a Brookfield LVF viscometer with a No. 2 spindle reaches 500–2,000 cP at 25 °C. The cement is applied by capillary action to the joint interface on fixtured injection-moulded parts, held for 30–60 s, and cured at 20–25 °C for 4–24 h under 50–100 kPa fixture pressure. Solvent welding temporarily plasticizes the polycarbonate surface and allows interdiffusion, producing bond strengths comparable to bulk polymer when tested per ASTM D638-14. For medical devices, cytocompatibility is assessed under ISO 10993-5 and the finished device is evaluated under ISO 10993-1. Moisture contamination in the DCM component is controlled to the ACS specification of ≤0.02% water because higher water content produces visible haze and lowers bond strength. The terminal products are bonded polycarbonate diagnostic cassette housings, microfluidic manifolds, and surgical instrument handle assemblies; nylon and polypropylene substrates are excluded because the solvent system does not adequately plasticize these polymers.
When Residual Solvent Limits Govern Botanical Oleoresin Import Acceptance
Botanical oleoresin extraction for hop and spice concentrates uses DCM as a selective non-polar solvent that dissolves resin acids, bitter acids, and volatile oil fractions while leaving cellulosic polysaccharides largely insoluble. Pilot-scale countercurrent percolation is set with a DCM-to-dried-feed ratio between 4:1 and 8:1 (w/w); the feed is milled to 0.5–2.0 mm and conditioned to a moisture content below 10 wt% to prevent water-soluble impurity carryover and emulsion build-up. The extraction battery is operated at 30–45 °C with percolation residence times of 2–6 h per stage. The miscella is clarified and transferred to a falling-film evaporator maintained at 35–45 °C under reduced pressure; the recovered DCM is condensed and dried over molecular sieves before reuse. Residual DCM in the final oleoresin is monitored by headspace gas chromatography against the limits established in 21 CFR 173.255 for solvent residues and, for EU-bound materials, under the framework of Directive 2009/32/EC. Published data for highly specific cultivar-resin systems is limited; extraction conditions are therefore validated per lot using extractable matter yield and residual solvent profiles. The terminal products are hop oleoresin pellets, black pepper oleoresin, and natural flavor fractions used in brewing and seasoning manufacture. High-sugar or highly aqueous botanical feedstocks are excluded from DCM extraction because selectivity declines and recovery of solvent from sugar-rich miscella becomes inefficient.
Water Content Thresholds in GPC Mobile Phase for Polycarbonate Characterization
Size-exclusion chromatography of polycarbonate, polystyrene, and acrylic copolymers uses ACS-grade DCM as the mobile phase where tetrahydrofuran is unsuitable due to column packing constraints or polymer solubility. Sample preparation consists of dissolving the polymer in DCM at a concentration of 1.0–5.0 mg/mL, filtering through a 0.45 µm PTFE syringe filter, and injecting 50–100 µL into a GPC system fitted with a 300 × 7.5 mm mixed-bed column operated at 1.0 mL/min. The refractometer detector cell is held at 35 °C. Calibration is performed with narrow polystyrene standards under ISO 16014-1 and ASTM D5296-19; the mobile phase is degassed before use because dissolved oxygen and water alter the refractive index baseline. The ACS reagent specification for water content at ≤0.02% is operationally significant: water above this threshold shifts retention times, increases column backpressure in silica-based packing, and broadens the low-molecular-weight tail. The terminal deliverable is a chromatographic molecular weight distribution report with number-average molecular weight, weight-average molecular weight, and polydispersity index used for engineering polymer lot release and failure analysis. This application does not generate a formulated downstream product; the certified physical output is a traceable analytical record under ISO 16014-1.
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- Methylene Chloride DCM ACS Reagent (Analytical Grade) is manufactured under an ISO 9001 quality system and complies with relevant regulatory requirements.
- COA, SDS/MSDS, and related certificates are available upon request. For certificate requests or inquiries, contact: sales4@ascent-chem.com.
Methylene chloride, CAS 75-09-2, linear formula CH2Cl2, relative molecular mass 84.93 g/mol, is supplied in the ACS Reagent Grade as a clear, colorless, chlorinated aliphatic solvent with a normal boiling point of 39.8–40.0 °C at 101.325 kPa, density 1.325–1.327 g/mL at 20 °C, refractive index 1.4241–1.4245 at 20 °C, vapor pressure approximately 46.5 kPa at 20 °C, and water solubility approximately 13 g/L at 20 °C. The ACS Reagent model is not a single universal catalogue number; it denotes conformance to the current ACS Reagent Chemicals monograph for dichloromethane, requiring assay by gas chromatography at ≥99.5%, residue after evaporation ≤0.001%, water by Karl Fischer titration ≤0.02%, titratable acid ≤0.0003 meq/g, color ≤10 APHA, and a negative free-halogen test. The product is intended for analytical extraction, trace residue methods, general wet chemistry, and glassware cleaning where chlorinated-solvent purity is specified by an official method or an internal standard operating procedure. This grade is not automatically a pharmaceutical excipient, a food-grade solvent, or a low-particulate electronic cleaning fluid; each of those uses requires an additional monograph or application-specific specification.
Because dichloromethane permeates and stress-cracks many polymer classes, primary packaging is selected from amber borosilicate glass with PTFE-lined closures, and transfer lines are constructed from 316L stainless steel, PTFE, or PFA. Typical packaging configurations include 1 L, 2.5 L, and 4 L amber glass bottles, plus 20 L or 200 L steel containers for production-scale laboratories; catalogue product codes are supplier-specific and are not a substitute for lot-level certificate review. Polycarbonate, acrylic, ABS, nitrile, and flexible PVC components are incompatible for prolonged contact. Bulk receivers are typically 316L stainless steel or phenolic-lined carbon steel; the lining must be verified against the specific lot because chlorinated solvent moisture can promote acid formation and pinhole corrosion at the liquid-vapour interface. A 0.2 µm PTFE filtration step is recommended when the ACS Reagent material is routed into ICP-MS autosamplers, HPLC-UV systems, or particulate-sensitive optical cells, because the ACS monograph does not impose a particulate count.
How Does the ACS Reagent Designation Differ from Technical-Grade, HPLC-Grade, and Pesticide-Residue-Grade DCM?
Technical-grade dichloromethane is sold for industrial degreasing, polymer processing, and closed-loop synthesis; its residual acidity, water, and nonvolatile residue are not controlled to the same monograph limits, and its stabilizer package is selected for process compatibility rather than analytical detectability. HPLC/UV or spectrophotometric grades add lot-specific UV transmittance, submicron filtration, and lower particulate background; they may or may not meet the ACS monograph. Pesticide-residue and environmental-analysis grades are frequently lot-screened by GC-ECD and GC-MS after a concentration step to verify the absence of target interfering peaks; this is an application-specific selection, not part of the ACS Reagent tests. Deuterated dichloromethane for NMR spectroscopy is a chemically analogous but isotopically labelled product with separate specifications and is not interchangeable with ACS Reagent grade. The following compliance matrix lists the core ACS Reagent parameters that should be confirmed on the certificate of analysis before lot acceptance.
| Parameter | Test basis | Typical monograph limit |
|---|---|---|
| Assay by gas chromatography | ACS monograph | ≥99.5% |
| Residue after evaporation | Gravimetric ACS method | ≤0.001% |
| Water | ASTM E203 / Karl Fischer | ≤0.02% |
| Titratable acid | Alkalimetric titration | ≤0.0003 meq/g |
| Color | ASTM D1209 | ≤10 APHA |
| Free halogens | ACS qualitative test | negative |
For UV-visible spectrophotometric work, ACS Reagent dichloromethane is normally clear across the visible and near-UV range, but the solvent absorbs strongly below approximately 233 nm. Methods that read at 220–235 nm therefore require a lot-specific UV transmittance curve or selection of a dedicated UV-grade solvent; the ACS monograph does not define a universal cut-off wavelength. Absorbance, water, and free-halogen values can drift after container opening if the headspace is exposed to humid air or light, so the bottle should be topped with dry nitrogen and stored in a ventilated solvent cabinet at 15–25 °C. Water uptake after opening is a known operational issue in high-humidity laboratories; a lot-specific water re-test is required before use in Karl Fischer or moisture-sensitive derivatization workflows. The residue limit of ≤0.001% corresponds to 10 mg/kg nonvolatile residue; for a 100 mL extraction evaporated to dryness, this is a maximum of approximately 1.3 mg total residue.
In high-performance liquid chromatography, ACS Reagent grade may be acceptable for some normal-phase or preparative applications, but it is not automatically a low-particulate HPLC grade. Dedicated HPLC/UV dichloromethane is generally filtered through 0.2 µm membranes and tested for near-UV transmittance and fluorescence background; these additional tests are outside the ACS monograph. Similarly, ACS Reagent grade is not a substitute for anhydrous dichloromethane in water-sensitive reactions or derivatizations. Anhydrous commercial DCM may specify water below 0.005% or 0.001%, whereas ACS Reagent permits ≤0.02%. Drying ACS Reagent DCM over activated molecular sieves can reduce water but may also introduce fines or concentrate the stabilizer; if a method requires water below 0.005%, a dedicated anhydrous product should be selected rather than drying the ACS grade in the laboratory.
Stabilizer Chemistry and Extract Interference in Amylene-Containing Reagent Lots
Dichloromethane is susceptible to slow oxidative degradation to hydrogen chloride and acidic chlorinated by-products when stored hot, under UV light, or in contact with certain metals; therefore many ACS Reagent lots are stabilized with 50–150 ppm of amylene, 2-methyl-2-butene. The stabilizer is a low-boiling olefin that can co-elute with low-molecular-weight hydrocarbons in headspace gas chromatography or appear as an extra peak in GC-MS scan methods if the solvent is concentrated 100× or more. For US EPA SW-846 Method 3510C separatory-funnel extractions and Method 3520C continuous liquid-liquid extractions, the analyst should run a method blank after concentrating the clean solvent through the same dry-down protocol used for samples. If the blank shows an unresolved envelope or a recognizable amylene response above the method detection limit, an inhibitor-free ACS Reagent lot should be substituted or the lot should be redistilled immediately before use. The inhibitor-free variant is more sensitive to light and air and is supplied in smaller amber bottles under inert gas; it should not be stored for extended periods after opening.
Because dichloromethane density is 1.325–1.327 g/mL, it forms the lower phase in aqueous extractions, and the organic layer is collected from the bottom stopcock of a 2 L PTFE-lined separatory funnel. Emulsions may form with high-particulate or surfactant-loaded matrices; addition of 5–10% sodium chloride or centrifugation at 1500–3000×g can be used to break the emulsion. The extract is then dried through anhydrous sodium sulfate before concentration. In Soxhlet extractions for semivolatile organics, the low boiling point allows cycling at 40 °C, but efficient condenser cooling is required to prevent solvent loss.
Concentration of DCM extracts is typically performed at a rotary evaporator bath temperature of 30–40 °C and a vacuum setpoint that maintains gentle reflux at the condenser. A chiller at −5 °C to 5 °C is required to return the low-boiling solvent; without chilled coolant, DCM vapour loads the vacuum pump and reduces recovery. Sudden bumping is a known batch-to-batch issue in high-organic extracts because the solvent surface tension is low and the boiling point is close to ambient temperature; a 40–60 rpm flask rotation with a fritted anti-bump head or controlled vacuum ramp is used to prevent sample carryover. When evaporating to dryness for gravimetric residue, wall temperature should not exceed 80 °C after the visible solvent film disappears; residual stabilizer and matrix components may decompose and bias the residue mass.
When the Target Analyte List Demands a Lot-Specific Interference Screen Before Lot Acceptance
In pesticide residue, polychlorinated biphenyl, or semivolatile organic analysis by US EPA SW-846 Method 3510C, the extraction solvent is a reagent in the analytical system, not merely a diluent. A new lot should be screened by extracting 1 L of reagent water, drying the extract through sodium sulfate, concentrating to 1 mL, and injecting into the gas chromatograph with the same column, detector, and temperature program used for samples. If the screen generates peaks above 10% of the calibration level for any target compound, the lot is rejected for that method even though it meets the ACS monograph. This lot-screening is necessary because ACS Reagent grade does not define maximum phthalate, organochlorine, or hydrocarbon interference at trace concentration. The same screen is applied in HPLC-MS/MS methods when methylene chloride is used to reconstitute or dilute nonpolar extracts, because plasticizer carryover can mimic matrix interferences at low detection limits.
In volatile organic analysis by purge-and-trap or headspace methods, methylene chloride is a common laboratory contaminant originating from extraction areas. Storing ACS Reagent DCM near a purge-and-trap autosampler, filling volatile organic analysis vials in the same hood, or using unsealed transfer lines can produce background signals that compromise method blanks and calibration integrity. Segregation from VOC instrumentation is therefore an operational control separate from the solvent’s monograph purity. This contamination risk applies equally to ACS Reagent, HPLC, and technical grades and is not resolved by higher assay alone.
Occupational exposure to methylene chloride is regulated under US OSHA 29 CFR 1910.1052 with an 8-h time-weighted permissible exposure limit of 25 ppm and a 15-min short-term exposure limit of 125 ppm; the product requires local exhaust ventilation and sealed transfer. Restricted uses include consumer paint-stripper formulations under REACH Annex XVII entry 59; this restriction does not prevent professional or industrial use where occupational controls are applied. Reactive compatibility is limited to glass, PTFE, PFA, 316L stainless steel, and phenolic-lined steel; contact with strong oxidizers, strong anhydrous bases, alkali metals, aluminum powder, or zinc dust must be avoided unless the specific process has been evaluated. The solvent is not classified as flammable under ordinary ambient conditions, but thermal decomposition can generate hydrogen chloride and chlorinated decomposition products; containers should not be exposed to open flame or high-temperature surfaces. For trace-level work, methylene chloride that has been exposed to air for extended periods should be retested for acidity, free halogens, and water before use.
